INITIAL PRODUCTION CHECK

WHAT IS AN INITIAL PRODUCTION CHECK ?

  • Initial Production Check (IPC), also called Initial Production Inspection (IPI), is aninspection service of raw materials, components, and products that are carriedout at the very beginning of product production.

  • It is typically performed when small part of products (such as 10% - 20%) have been produced.


WHEN SHOULD I USE AN INITIAL PRODUCTION CHECK ?

  • Initial Production Check helps to identify potential issues with your products during the very initial phase of theproduction stage. An Initial Production Check is the first step in ensuring product quality consistency throughout the whole production stage. It helps toverify first-run quality requirements, start your production on the right footings, and keep a consistent quality standard. You will be able to minimize wasted time, rework, and shipping delays that can happen at the later stages of your production.

  • We recommend you to use Initial Production Check on all kinds of products, especially when you are working with high-risk products and new factories.

HOW AN INITIAL PRODUCTION CHECK CAN HELP WITH YOUR PRODUCTION ?

  • It ensures that you are using the right raw materials on your products.

  • It ensures that the materials fulfill your quality standards.

  • It ensures that the materials fulfill the regulatory standards.

  • It streamlines your production process by detecting problems and rectifying defects during the early phases of production.

HOW DOES AN INITIAL PRODUCT CHECK WORK ?

  • As per the product specification and approved samples provided, we will verify if the correct materials, components, and accessories have been ordered by the factory to your specifications.

  • In an Initial Production Check, we will also randomly select and inspect a sample of partially produced products for potential defects, then report our findings to you.

TYPES OF OUR PRODUCTS INSPECTION:


IPC / IPI

Initial Production Check

Starts from $199 USD per man-day Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.

Early stage of your production, also called Initial Production Inspection

  • Conduct while some pieces of products just finished.

  • Product measurement check.

  • Product workmanship check.

  • Report stressing on Corrective Action Request (CAR).

     
   

   

DUPRO / DPI

During Production Inspection

Starts from $199 USD per man-day Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.

  • Conduct while products 10% ~ 30% finished.

  • AQL 0/2.5/4.0 for critical/major/minor defects.

  • Product measurement check.

  • Product workmanship check.

  • Report stressing on Corrective Action Request (CAR).


LEARN MORE


FRI / PSI

Final Random Inspection

Starts from $249 USD per man-day Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.

Final stage of your production, also called Pre-Shipment Inspection

  • Conduct while products 100% finished and at least 80% packed.

  • AQL 0/2.5/4.0 for critical/major/minor defects, unless otherwise specified.

  • Focal points are conformity of quantity, packing, measurement, & workmanship.

  • Report stressing on whether the shipment acceptable or not.


LEARN MORE


FC
Full Check (100% Inspection)

Starts from $199 USD per man-day Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.

Full Check is a unique quality control process that helps ensure each product’s quality before shipping

  • Conduct while products 100% finished.

  • No AQL required.

  • Focal points are conformity of quantity, packing, measurement, & workmanship.

  • Report listing all of defects or problems which found during inspection.


LEARN MORE


WHY DQC?

  • Expertise: DQC inspection team expertizes in textile/apparel products exclusively. Garment inspection service is our core business.

  • Experience: Rich experience from 20+ years of inspection history and strong background of production or technology.

  • Efficiency: Quick response for your request or your urgent shipment based on our long-term accumulated resources.

  • Technical Support: Technical support & regular training by our own dyeing/finishing engineer and quality assurance engineer.

  • More Professional More Reliable: DQC is a specialist instead of a generalist. We know products from material, including original fibers, yarns, fabrics of different weaving/knitting, dyeing/printing, and finished products construction. We also know various performance standards, safety rules and other bans for different countries, different markets, and different brands. We are more knowledgeable, skillful, professional, and therefore more reliable than all-round inspection companies.

ON-LINE PAGE CONTACT
Welcome to contact us for your inquiry, suggestion, or complaint

CONTACT US

  • Your Name*

  • Your Country/Region*

  • Your Email*

  • Your Message*

TYPES OF PRODUCTS INSPECTION

IPC / IPI

Initial Production Check

Starts from $199 USD per man-day Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.

Early stage of your production, also called Initial Production Inspection

  • Conduct while some pieces of products just finished.

  • Product measurement check.

  • Product workmanship check.

  • Report stressing on Corrective Action Request (CAR).

     
LEARN MORE

   

DUPRO / DPI

During Production Inspection

Starts from $199 USD per man-day Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.

  • Conduct while products 10% ~ 30% finished.

  • AQL 0/2.5/4.0 for critical/major/minor defects.

  • Product measurement check.

  • Product workmanship check.

  • Report stressing on Corrective Action Request (CAR).


LEARN MORE


FRI / PSI

Final Random Inspection

Starts from $249 USD per man-day Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.

Final stage of your production, also called Pre-Shipment Inspection

  • Conduct while products 100% finished and at least 80% packed.

  • AQL 0/2.5/4.0 for critical/major/minor defects, unless otherwise specified.

  • Focal points are conformity of quantity, packing, measurement, & workmanship.

  • Report stressing on whether the shipment acceptable or not.


LEARN MORE


FC
Full Check (100% Inspection)

Starts from $199 USD per man-day Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.

Full Check is a unique quality control process that helps ensure each product’s quality before shipping

  • Conduct while products 100% finished.

  • No AQL required.

  • Focal points are conformity of quantity, packing, measurement, & workmanship.

  • Report listing all of defects or problems which found during inspection.


LEARN MORE


WHY DQC?

  • Expertise: DQC inspection team expertizes in textile/apparel products exclusively. Garment inspection service is our core business.

  • Experience: Rich experience from 20+ years of inspection history and strong background of production or technology.

  • Efficiency: Quick response for your request or your urgent shipment based on our long-term accumulated resources.

  • Technical Support: Technical support & regular training by our own dyeing/finishing engineer and quality assurance engineer.

  • More Professional More Reliable: DQC is a specialist instead of a generalist. We know products from material, including original fibers, yarns, fabrics of different weaving/knitting, dyeing/printing, and finished products construction. We also know various performance standards, safety rules and other bans for different countries, different markets, and different brands. We are more knowledgeable, skillful, professional, and therefore more reliable than all-round inspection companies.

ON-LINE PAGE CONTACT
Welcome to contact us for your inquiry, suggestion, or complaint

CONTACT US

  • Your Name*

  • Your Country/Region*

  • Your Email*

  • Your Message*