DURING PRODUCTION INSPECTION

What is a During Production Inspection?

  • A During Production Check (DUPRO) is an Inspection Service performed when about more than 20% but not full of your production is completed and hasn’t been packed for shipping. It is typically performed at near half quantity of the product stage.

  • We are able to check all components, materials, and semi-finished parts according to your specification. They are inspected to avoid any possible defects before mass production. A DUPRO becomes a safety net and keeps your production on the right track.

Why need a During Production Inspection?

We will help you validate products being produced and you can ensure they continue to meet quality requirements. It uncovers production problems at a rather early stage. So you can have ample time to rectify production issues such as poor product quality, delayed production schedule, and more. It works for all kinds of products and is typically ideal for poorly performed factories.

When a During Production Inspection is needed?

The During Production Check is effective when:

  • Your products have strict compliance requirements.

  • Your existing factory performs poorly constantly.

  • The production quantity is large and on-time shipment is important.

How a During Production Inspection can help with your production?

  • To verify if the production schedule is on track to prevent delay.

  • To ensure product quality and specifications are in line with your requirements during the mass production stage.

  • To discover defects and nonconformities and avoid them developing into critical quality issues

How does a During Production Inspection work?

  • During Production Check keeps your production on track. In a During Production Check, inspectors verify the quality of your semi-manufactured or final products according to conformity and your product specification.

  • After inspection, you have visibility of whether the products meet your expectation. If there’re any defects, you are able to see them in the report and corrective actions can be taken to improve the production process.

  • Some of the standard specifications in During Production Check include product conformity, workmanship, visual, on-site functionality test, packaging, shipping mark, labels, etc.

TYPES OF PRODUCTS INSPECTION

IPC / IPI

Initial Production Check

Starts from $199 USD per man-day Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.

Early stage of your production, also called Initial Production Inspection

  • Conduct while some pieces of products just finished.

  • Product measurement check.

  • Product workmanship check.

  • Report stressing on Corrective Action Request (CAR).

     
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DUPRO / DPI

During Production Inspection

Starts from $199 USD per man-day Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.

  • Conduct while products 10% ~ 30% finished.

  • AQL 0/2.5/4.0 for critical/major/minor defects.

  • Product measurement check.

  • Product workmanship check.

  • Report stressing on Corrective Action Request (CAR).


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FRI / PSI

Final Random Inspection

Starts from $249 USD per man-day Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.

Final stage of your production, also called Pre-Shipment Inspection

  • Conduct while products 100% finished and at least 80% packed.

  • AQL 0/2.5/4.0 for critical/major/minor defects, unless otherwise specified.

  • Focal points are conformity of quantity, packing, measurement, & workmanship.

  • Report stressing on whether the shipment acceptable or not.


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FC
Full Check (100% Inspection)

Starts from $199 USD per man-day Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.Man-day prices maybe vary due to different location, and additional travel fees may be added for long distance location.

Full Check is a unique quality control process that helps ensure each product’s quality before shipping

  • Conduct while products 100% finished.

  • No AQL required.

  • Focal points are conformity of quantity, packing, measurement, & workmanship.

  • Report listing all of defects or problems which found during inspection.


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WHY DQC?

  • Expertise: DQC inspection team expertizes in textile/apparel products exclusively. Garment inspection service is our core business.

  • Experience: Rich experience from 20+ years of inspection history and strong background of production or technology.

  • Efficiency: Quick response for your request or your urgent shipment based on our long-term accumulated resources.

  • Technical Support: Technical support & regular training by our own dyeing/finishing engineer and quality assurance engineer.

  • More Professional More Reliable: DQC is a specialist instead of a generalist. We know products from material, including original fibers, yarns, fabrics of different weaving/knitting, dyeing/printing, and finished products construction. We also know various performance standards, safety rules and other bans for different countries, different markets, and different brands. We are more knowledgeable, skillful, professional, and therefore more reliable than all-round inspection companies.

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